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[FIXED] Corroded connector terminals
- JuniorGS
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8 years 9 months ago #4204
by JuniorGS
Corroded connector terminals was created by JuniorGS
1992 Honda Civic 4dr
All power door locks were non functional, bypassed module and drivers door PDL functioned. Checking powers & grounds to module I found a low voltage to the module. Jumped power to the module power feed and all locks functioned! Started checking voltage up the power feed wire in door, still low. Harness enters car near the door hinges. Eventually got to the wire under the dash and had battery voltage there so I figured the drop was between the door and the body. Moving harness between door and car gave erratic voltages. Pulled connector and sure enough green crusty's! Power feed terminal actually broke and pulled out of the connector.
So now I need a tiny female spade terminal that would fit inside the connector; is this something you can get at a parts store or a honda dealership? Am I describing the part well or is there a better name?
All power door locks were non functional, bypassed module and drivers door PDL functioned. Checking powers & grounds to module I found a low voltage to the module. Jumped power to the module power feed and all locks functioned! Started checking voltage up the power feed wire in door, still low. Harness enters car near the door hinges. Eventually got to the wire under the dash and had battery voltage there so I figured the drop was between the door and the body. Moving harness between door and car gave erratic voltages. Pulled connector and sure enough green crusty's! Power feed terminal actually broke and pulled out of the connector.
So now I need a tiny female spade terminal that would fit inside the connector; is this something you can get at a parts store or a honda dealership? Am I describing the part well or is there a better name?
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- Andy.MacFadyen
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8 years 9 months ago #4206
by Andy.MacFadyen
" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)
Replied by Andy.MacFadyen on topic Corroded connector terminals
You could try the dealer but.... 1992 ---
My method would be (if possible) to splice a jumper wire around the connector, done properly it won't cause issues. Eric O on the SMA channel did a similar repair on video recently. You can use a soldered splice with heat shrink or a crimp and seal butt connector.
The other alternatives are use salvage yard parts, or a new generic connector.
My method would be (if possible) to splice a jumper wire around the connector, done properly it won't cause issues. Eric O on the SMA channel did a similar repair on video recently. You can use a soldered splice with heat shrink or a crimp and seal butt connector.
The other alternatives are use salvage yard parts, or a new generic connector.
" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)
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- JuniorGS
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8 years 9 months ago #4209
by JuniorGS
Replied by JuniorGS on topic Corroded connector terminals
Do you remember what he was working on or fixing in the video, I haven't seen that one?
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- Noah
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8 years 9 months ago #4214
by Noah
"Ground cannot be checked with a 10mm socket"
Replied by Noah on topic Corroded connector terminals
I sell those connectors at the junk yard pretty often. If you've get a salvage yard near you, that's where I would go.
"Ground cannot be checked with a 10mm socket"
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- Andy.MacFadyen
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8 years 9 months ago #4216
by Andy.MacFadyen
" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)
Replied by Andy.MacFadyen on topic Corroded connector terminals
Eric O's
" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)
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- Tyler
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8 years 9 months ago #4221
by Tyler
Replied by Tyler on topic Corroded connector terminals
Definitely check out that SMA video Andy posted. Exactly what I was thinking of in this situation 
My only other concern would be for the other pins in the same connector, and if there's some kind of water intrusion issue present that'll cause more issues later.

My only other concern would be for the other pins in the same connector, and if there's some kind of water intrusion issue present that'll cause more issues later.
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8 years 9 months ago #4304
by JuniorGS
Replied by JuniorGS on topic Corroded connector terminals
Thanks for the advice; because it was the only hole in the door, instead of going around the connector, I went through it! Removed the male & female terminals; slightly drilled out the holes they went in, and passed a wire splice though the holes using heatshrink Crimp & Solder splicers.
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8 years 9 months ago #4305
by JuniorGS
Replied by JuniorGS on topic Corroded connector terminals
I was concerned with that as well so I tried packing the connectors with dielectric grease to postpone further damage.
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8 years 9 months ago #4313
by Tyler
Replied by Tyler on topic Corroded connector terminals
Works for me
Well done on the fix!

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