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Timing, cam lobes, washed rings? What was it?

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7 years 9 months ago #391 by GeorG
1999 Volkswagen Passat GLS 2.8 Lts. was brought from a transmission shop (after repairing it) with severe misfires.

Here's the codes :

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File Name: 1999VWPass...S2.8.txt
File Size:5 KB
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7 years 9 months ago #392 by GeorG
Next, I did a relative compression test along with intake and exhaust pulse waveforms




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7 years 9 months ago #393 by GeorG
It's starting to look like bank 1 timing is off, so I use an In-cylinder pressure transducer to TRY to see something (even tough I'm not ANY good at it).



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7 years 9 months ago #394 by GeorG
I,m not sure but I think I shouldn't have that much vacuum cranking, right?

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7 years 9 months ago #396 by GeorG
I could only do the bank 1 In-cylinder pressure transducer,because when I tried to do it on a contributing cylinder, the car obviously would not start (4 cyl not contributing).
So here's cyl 1 running :

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7 years 9 months ago #397 by GeorG
The customer declined to go further in the diagnosis, and I wish I could have open the timing covers and visually check timing marks to be 100% sure about my diagnosis.
Any feedback would be greatly appreciated.

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7 years 9 months ago #474 by Dylan
Ok so looking at your scope captures it's pretty obvious you have a compression problem on those cylinders from bank 1.
I think it would be a good thing to add some more waveforms/variables in order to call this a jumped timing chain or belt. Did some research and found a couple videos you might wanna take a look at. 2 are from ScannerDanner's free channel and 1 is from Pico.
Let us know what you think or if you have any further questions.





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7 years 9 months ago - 7 years 9 months ago #477 by GeorG
Ok, I will watch and ask.

Thank you. :)
Last edit: 7 years 9 months ago by GeorG.

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7 years 9 months ago #478 by GeorG

Dylan wrote: I think it would be a good thing to add some more waveforms/variables in order to call this a jumped timing chain or belt.

After watching the videos and reviewing my captures, I came to realize that spark is occurring at around 20 degrees before TDC.That's 9 or 10 degrees more advanced right?


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7 years 9 months ago #479 by GeorG
And yet another clue, when we compare cam timing on a "known good" cranking cylinder vs a known bad one (cyl 1), they are night and day different.
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7 years 9 months ago #480 by GeorG
But what I would really like to be able to plug in is the intake and exhaust pulses.


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7 years 9 months ago #483 by Dylan

After watching the videos and reviewing my captures, I came to realize that spark is occurring at around 20 degrees before TDC.


Yes sir. Indeed, that's bad news.

And yet another clue, when we compare cam timing on a "known good" cranking cylinder vs a known bad one (cyl 1), they are night and day different.


Good idea. I was going to suggest that but you got there first. We can see that compression is lower on cylinder 1 and that there's a difference when the exhaust valve opens.

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7 years 9 months ago #484 by Dylan

But what I would really like to be able to plug in is the intake and exhaust pulses.


I'll take a closer look when I'm on my laptop. But I agree it's quite interesting. We'll figure it out. If my colleagues read this they might also chime in.
Would like to thank you for the nice scope captures.

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7 years 9 months ago #535 by Noah
Indeed, nice captures! Thanks for taking the time and effort to compile your data and label everything so that we all know whats going on. You're getting a Karma bump from me for sure B)
To say that i'm a novice when it comes to in cylinder capture would be an OVERstatement. I've never employed this test in a diagnosis, and can glean very little from those capture. That's really why I was hesitant to add my opinion to this post, and still am...

Based on the intake pulses, the relative compression test and the firing order, coupled with the advanced spark timing on the effected cylinders, I think it's safe to say that bank one timing is off.

Keep up the good work man, impressive!

"Ground cannot be checked with a 10mm socket"

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7 years 9 months ago #557 by Tyler
Love your captures, GeorG. Real shame the customer pulled the plug :(

Let me know if I'm wrong, but I'm seeing retarded exhaust AND intake timing on bank one. I can't do measurements on the images, of course, but it seems to be around 20-30 degrees.

Both cams being out of time makes sense on this design, since the timing belt only drives one cam per bank, and a chain is used to connect between cams. I've never done one of these belts, but it doesn't look like a walk in the park.

So, this came from a transmission shop originally? I'd be curious to know the history. Wondering if the timing was part of the original complaint, or someone at the trans shop spun the engine backwards (while working with the flexplate?) during the repair.

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7 years 9 months ago - 7 years 9 months ago #567 by GeorG

Tyler wrote: Let me know if I'm wrong, but I'm seeing retarded exhaust AND intake timing on bank one. I can't do measurements on the images, of course, but it seems to be around 20-30 degrees.

I'm thinking more like 50 degrees if the exhaust cam should open around 30 degrees BTDC, but I could be wrong, maybe someone with more knowledge than me could explain to us. ;)

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7 years 9 months ago #569 by GeorG

Tyler wrote: So, this came from a transmission shop originally? I'd be curious to know the history. Wondering if the timing was part of the original complaint, or someone at the trans shop spun the engine backwards (while working with the flexplate?) during the repair.


I think that's what the customer suspects that happen, and just needed a second opinion. :whistle:

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7 years 9 months ago - 7 years 9 months ago #577 by Tyler
If you care to send me the Pico captures, we can do some calculations and figure out exactly (more or less) how far off the exhaust timing is. I think you're right, though, it probably is more like 50 degrees.

Also, if we knew how many belt teeth were on a camshaft sprocket, we could use that to estimate how many teeth the belt has jumped. Not that it would have any real value at this point, but it might be a fun exercise.

I think that's what the customer suspects that happen, and just needed a second opinion. :whistle:


Understood. B)
Last edit: 7 years 9 months ago by Tyler.

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7 years 9 months ago #600 by GeorG

Tyler wrote: If you care to send me the Pico captures, we can do some calculations and figure out exactly (more or less) how far off the exhaust timing is. I think you're right, though, it probably is more like 50 degrees.

Also, if we knew how many belt teeth were on a camshaft sprocket, we could use that to estimate how many teeth the belt has jumped. Not that it would have any real value at this point, but it might be a fun exercise.


Yes, I would like that.

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7 years 9 months ago #601 by GeorG
I tryed to upload the psdata file but I don't see it.

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